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Manufacturing process of aluminum end mill

The residual oxide in aluminum from smelting or casting process is a source of abrasiveness in all aluminum grades. In fact, many industrial Abrasives contain the same material - alumina. The cast grade aluminum can contain alumina from the casting process, and it can also contain more erosive silicon oxide. To combat these abrasives in aluminum parts, Toolmex is designed to use a TiAlN coating of high alumina, which is basically fire to fight fire.
Manufacturing process of aluminum end mill
 
Finally, the vertical milling cutter is designed to promote the efficient discharge of the chip. In the process of chip formation, the chip tends to curl and occupy more space after cutting. Because the chip tends to stay in the flute, the chance of cutting the chip more than one time is very high when using a traditional vertical milling cutter. These chips are also difficult to cut in second times, because they appear on the flute in a random way. The tool design can solve this problem because there are three flutes in fact, not four. The odd spacing makes it possible for the grinding company to call "dense paving" to the bottom of the vertical milling cutter. The launch of the Gash provides additional evacuation areas, picking up loose chips from the bottom of the mill and removing them from the top.
Manufacturing process of aluminum end mill
 
This specialized engineering technology enables the vertical milling cutter to finish cutting, cutting, forming, rough processing and finishing. According to the company, compared with the traditional tool, its advantages include more parts for each set of milling cutters, shorten the cutting time and increase the output.

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DLTTK600 series-End mill for thread

DLTUA600 series - High Speed Aluminum End Mill Machining